The Fully-Automated Anthropometrically Correct Sweating Thermo-Regulated Mannequin is a research-grade, computer-controlled test system designed for realistic evaluation of chemical and biological (CB) protective clothing and equipment.
The mannequin is constructed from carbon composite materials and features a heated, sweating surface that accurately simulates human thermoregulation and perspiration. When mounted on its motorized drive frame, it can perform a wide range of human motions to reproduce realistic operational conditions for protective gear testing in controlled laboratory environments.
Application
(1) Chemical & Biological Protective Suits: Full-body CB suits, hazmat suits, gas-tight protective garments.
(2) Military Protective Equipment: Combat uniforms, NBC protective ensembles, respirators and integrated soldier systems.
(3) First Responder PPE: Firefighter chemical suits, emergency response protective clothing, decontamination garments.
(4) Industrial Safety Clothing: Chemical-resistant coveralls, splash protection suits, reusable protective workwear.
(5) Research & Development: Evaluation of fabric permeability, seam integrity, and material degradation under sweat and heat.
(6) Certification & Compliance Testing: Validation of CB protective systems for government, defense, and industrial standards.
Standards
(1) ISO 13982-1 — Protective Clothing Against Solid Particulates
(2) ISO 16602 — Protective Clothing for Chemical Exposure
(3) ISO 17491 — Protective Clothing — Chemical Resistance Test Methods
(4) EN 943-1 / EN 943-2 — Gas-Tight Chemical Protective Suits
(5) ASTM F1001 — Chemical Permeation Testing of Protective Clothing
(6) ASTM F739 — Resistance of Protective Clothing Materials to Permeation
(7) NATO AEP-54 — Evaluation of CB Protective Equipment
(8) National / Military CB Testing Protocols (customizable upon request)
Features
(1) Fully automated, computer-controlled anthropometric mannequin.
(2) Carbon composite construction with chemically hardened surfaces.
(3) Integrated heated skin system with independent temperature control.
(4) Thermo-regulated surface temperature adjustable from 25 °C to 36 °C.
(5) Realistic sweating system with distributed sweat points.
(6) High chemical resistance with 10% bleach wash-down capability.
(7) Integrated dosimeter ports for chemical agent sampling.
(8) Compatible with long-duration and dynamic motion testing.
Technical Parameters
Motion Capabilities
(1) Standing
(2) Walking: 0.5 m/s and 1.0 m/s
(3) Running: 2.0 m/s to 3.0 m/s
(4) Sitting
(5) Kneeling
(6) Shooting posture
(7) Stair climbing
(8) Transition between extreme body positions
(9) Dynamic torso twisting synchronized with arm movement
Thermal Zones (11 Zones)
(1) Head
(2) Torso – Front (Upper)
(3) Torso – Front (Lower)
(4) Torso – Sides (Upper)
(5) Torso – Sides (Lower)
(6) Torso – Back
(7) Left Upper Arm
(8) Right Upper Arm
(9) Pelvis
(10) Left Upper Leg
(11) Right Upper Leg
Sweating System
(1) Number of sweat points: 62 individually controlled outlets
(2) Supply medium: Distilled water via internal pump network
(3) Sweat rate per point: Up to 1 ml/min (±10%)
(4) Maximum total sweat rate: Up to 3.7 L/hour
Design and Development
We have a highly experienced professional team dedicated to ensuring that your design brief and conceptual requirements are delivered to the highest possible standards. Our digital design services utilize advanced 3D CAD modelling software, including Autodesk Inventor and Geomagic. In addition, we employ ZBrush digital sculpting software alongside traditional sculpting techniques and precision laser scanning services to accurately translate any design concept into a fully realized solution.
Movement Systems
By leveraging the latest advances in electronic engineering, we design and develop movement systems for anatomically correct figures and a wide range of dynamic displays. Our solutions incorporate multiple technologies, including mechatronics, electronically and computer-controlled robotic systems, servo-driven mechanisms, as well as hydraulic and pneumatic systems. These movement systems can be integrated using either commercially available control software or fully bespoke software solutions developed to meet specific project requirements.
Dosimetry
(1) Passive sampler dosimeter ports: 60
(2) Compatible with supplied or customer-specified dosimeters
Accessories
(1) Motorized drive frame
(2) Transport trolley for mannequin handling
(3) Dosimeters (optional supply)
(4) Computer control software and interface
(5) Distilled water supply system for sweating function
Test Procedures
(1) Mount the mannequin onto the drive frame and connect control systems.
(2) Dress the mannequin with the protective suit or equipment under test.
(3) Configure motion sequences, thermal zones, and sweat rates via software.
(4) Insert dosimeters into designated sampler ports if required.
(5) Execute the programmed test cycle under controlled conditions.
(6) Collect temperature, sweat, and dosimetry data for analysis.
(7) Perform post-test inspection and decontamination.
Maintenance Information
(1) Clean external surfaces using approved chemical-resistant procedures.
(2) Perform routine bleach wash-down (up to 10%) after CB testing.
(3) Inspect sweat pumps and water lines regularly to prevent blockage.
(4) Calibrate temperature and sweat output systems periodically.
(5) Verify drive frame actuators and motion accuracy before long test runs.
Manufacturing and Production
We are fully equipped to produce functional prototypes or manufacture individual components and complete systems in accordance with any project brief. Our engineering facilities include a comprehensive range of machining and welding equipment, supported by CNC machining, 3D printing, and advanced laser scanning capabilities. These technologies enable a wide variety of applications, including reverse engineering, digitalisation of physical models, and accurate scale manipulation.
In addition, we offer extensive moulding and casting capabilities across a broad range of materials. These include carbon composites, GRP (fibreglass), polyurethane (PU) resins, soft and rigid foams, and silicone elastomers, allowing us to select the most appropriate materials to meet both functional and performance requirements.
